ZW Series

Senzor de deplasare fără contact, confocal, cu LED alb

Controlul strict al calităţii, viteza de producţie şi inspecţia vizuală devin tot mai stringente. Pentru a respecta aceste cerinţe, sunt necesare măsurători stabile pe durata deplasării pentru inspecţia calităţii, fără a compromite viteza de fabricaţie. Valorificând avantajele principiului confocal al luminii albe, seriile ZW respectă aceste cerinţe pentru aproape orice tip de material (sticlă, metal, plastic etc.) şi formă (rotundă, plată, neuniformă etc.).

Dimensiunea diametrului spotului variază de la 190 µm până la 4 µm, îmbunătăţind capacitatea de a scana profile de dimensiuni mici.
Diametrul mic al spotului, de până la 9 µm, îmbunătăţeşte capacitatea de a măsura profile de dimensiuni foarte mici
Diametru constant al spotului pe întregul domeniu de măsurare
Creion cu factor de formă subţire şi tip cot la 90⁰ – se potrivesc în orice locaţie
Timp de răspuns de până la 20 µs - Permite eşantionarea rapidă pe durata deplasării
Rezoluţia ridicată de 0,25 µm permite măsurători de modele reticulare sau de suprafeţe neregulate
Liniaritate de până la ± 0,3 µm, indiferent de tipul materialului; în consecinţă, nu sunt necesare reglaje
Excelenta compensare unghiulară de ± 25⁰ permite măsurarea suprafeţelor rotunde sau înclinate
Integrarea în controlului utilajului este posibilă cu ajutorul fişierelor DLL disponibile

Comparaţi toate modelele Librărie CAD

Specificaţii şi informaţii pentru comenzi

Ordering information

ZW-8000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-8000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	4 µm dia.	0.25 µm	2 m	ZW-S8010 2M
	10±0.5 mm	4 µm dia.		0.3 m	ZW-S8010 0.3M
	20±1 mm	7 µm dia.		2 m	ZW-S8020 2M
	20±1 mm	7 µm dia.		0.3 m	ZW-S8020 0.3M
	30±2 mm	10 µm dia.		2 m	ZW-S8030 2M
	30±2 mm	10 µm dia.		0.3 m	ZW-S8030 0.3M
Pen-shaped straight	7±0.3 mm	7 µm dia.		2 m	ZW-SP8007 2M
	7±0.3 mm	7 µm dia.		0.3 m	ZW-SP8007 0.3M
	10±0.7 mm	10 µm dia.		2 m	ZW-SP8010 2M
	10±0.7 mm	10 µm dia.		0.3 m	ZW-SP8010 0.3M
Pen-shaped right angle	7±0.3 mm	8 µm dia.		2 m	ZW-SPR8007 2M
	7±0.3 mm	8 µm dia.		0.3 m	ZW-SPR8007 0.3M
	10±0.7 mm	11 µm dia.		2 m	ZW-SPR8010 2M
	10±0.7 mm	11 µm dia.		0.3 m	ZW-SPR8010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-8000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCS is included) Note: Extension Fiber Cable ZW-XF80⬜⬜R can be used with the firmware version 3.000 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF8002R
	5 m	ZW-XF8005R
	10 m	ZW-XF8010R
	20 m	ZW-XF8020R
	30 m	ZW-XF8030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFCS

ZW-7000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-7000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	50 µm dia.	0.25 µm	2 m	ZW-S7010 2M
	10±0.5 mm	50 µm dia.		0.3 m	ZW-S7010 0.3M
	20±1 mm	70 µm dia.		2 m	ZW-S7020 2M
	20±1 mm	70 µm dia.		0.3 m	ZW-S7020 0.3M
	30±2 mm	100 µm dia.		2 m	ZW-S7030 2M
	30±2 mm	100 µm dia.		0.3 m	ZW-S7030 0.3M
	40±3 mm	120 µm dia.		2m	ZW-S7040 2M
	40±3 mm	120 µm dia.		0.3m	ZW-S7040 0.3M
Pen-shaped straight	7±0.3 mm	130 µm dia.		2 m	ZW-SP7007 2M
	7±0.3 mm	130 µm dia.		0.3 m	ZW-SP7007 0.3M
	10±0.7 mm	170 µm dia.		2 m	ZW-SP7010 2M
	10±0.7 mm	170 µm dia.		0.3 m	ZW-SP7010 0.3M
Pen-shaped right angle	7±0.3 mm	150 µm dia.		2 m	ZW-SPR7007 2M
	7±0.3 mm	150 µm dia.		0.3 m	ZW-SPR7007 0.3M
	10±0.7 mm	190 µm dia.		2 m	ZW-SPR7010 2M
	10±0.7 mm	190 µm dia.		0.3 m	ZW-SPR7010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-7000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCM is included) Note: Cables of 10, 20, and 30 m can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF7002R
	5 m	ZW-XF7005R
	10 m	ZW-XF7010R
	20 m	ZW-XF7020R
	30 m	ZW-XF7030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFCM

ZW-5000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-5000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	9 µm dia.	0.25 µm	2 m	ZW-S5010 2M
	10±0.5 mm	9 µm dia.		0.3 m	ZW-S5010 0.3M
	20±1 mm	13 µm dia.		2 m	ZW-S5020 2M
	20±1 mm	13 µm dia.		0.3 m	ZW-S5020 0.3M
	30±2 mm	18 µm dia.		2 m	ZW-S5030 2M
	30±2 mm	18 µm dia.		0.3 m	ZW-S5030 0.3M
Pen-shaped straight	7±0.3 mm	13 µm dia.		2 m	ZW-SP5007 2M
	7±0.3 mm	13 µm dia.		0.3 m	ZW-SP5007 0.3M
	10±0.7 mm	18 µm dia.		2 m	ZW-SP5010 2M
	10±0.7 mm	18 µm dia.		0.3 m	ZW-SP5010 0.3M
Pen-shaped right angle	7±0.3 mm	15 µm dia.		2 m	ZW-SPR5007 2M
	7±0.3 mm	15 µm dia.		0.3 m	ZW-SPR5007 0.3M
	10±0.7 mm	20 µm dia.		2 m	ZW-SPR5010 2M
	10±0.7 mm	20 µm dia.		0.3 m	ZW-SPR5010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-5000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFC2 is included) Note: Extension Fiber Cable ZW-XF50⬜⬜R can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF5002R
	5 m	ZW-XF5005R
	10 m	ZW-XF5010R
	20 m	ZW-XF5020R
	30 m	ZW-XF5030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFC2

Common cables

Item	Cable length	Order code
Parallel cable for ZW-8000T/7000T/5000T 32-pole (included with Sensor Controller ZW-8000T/7000T/5000T)	2 m	ZW-XCP2E
RS-232C Cable for personal computer	2 m	ZW-XRS2
RS-232C Cable for PLC/programmable terminal	2 m	ZW-XPT2

Appearance

Item

Cable length

Order code

Parallel cable for ZW-8000T/7000T/5000T

32-pole (included with Sensor Controller ZW-8000T/7000T/5000T)

2 m

ZW-XCP2E

RS-232C Cable for personal computer

2 m

ZW-XRS2

RS-232C Cable for PLC/programmable terminal

2 m

ZW-XPT2

Recommended EtherCAT Communications Cables

Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.

Cable with Connectors

Item	Recommended manufacturer	Cable length(m) 2 Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available	Order code
Standard type Cable with Connectors on Both Ends (RJ45/RJ45)Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH 2 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. Cable color: Yellow 2 Cables colors are available in blue, yellow, or Green	OMRON	0.3	XS6W-6LSZH8SS30CM-Y
		0.5	XS6W-6LSZH8SS50CM-Y
		1	XS6W-6LSZH8SS100CM-Y
		2	XS6W-6LSZH8SS200CM-Y
		3	XS6W-6LSZH8SS300CM-Y
		5	XS6W-6LSZH8SS500CM-Y
Rugged type Cable with Connectors on Both Ends (RJ45/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T421-AMD-K
		0.5	XS5W-T421-BMD-K
		1	XS5W-T421-CMD-K
		2	XS5W-T421-DMD-K
		5	XS5W-T421-GMD-K
		10	XS5W-T421-JMD-K
Rugged type Cable with Connectors on Both Ends (M12 Straight/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T421-AMC-K
		0.5	XS5W-T421-BMC-K
		1	XS5W-T421-CMC-K
		2	XS5W-T421-DMC-K
		5	XS5W-T421-GMC-K
		10	XS5W-T421-JMC-K
Rugged type Cable with Connectors on Both Ends (M12 Right-angle/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T422-AMC-K
		0.5	XS5W-T422-BMC-K
		1	XS5W-T422-CMC-K
		2	XS5W-T422-DMC-K
		5	XS5W-T422-GMC-K
		10	XS5W-T422-JMC-K

Note:

For details, refer to Cat.No.G019.

Cables/Connectors

Wire Gauge and Number of Pairs: AWG24, 4-pair Cable

Item	Appearance	Recommended manufacturer	Order code
Cables	–	Hitachi Metals, Ltd.	NETSTAR-C5E SAB 0.5 × 4P CP 2 We recommend to use above cable and connector together.
	–	Kuramo Electric Co.	KETH-SB 2 We recommend to use above cable and connector together.
	–	SWCC Showa Cable Systems Co.	FAE-5004 2 We recommend to use above cable and connector together.
RJ45 Connectors	–	Panduit Corporation	MPS588-C 2 We recommend to use above cable and connector together.

Wire Gauge and Number of Pairs: AWG22, 2-pair Cable

Item	Appearance	Recommended manufacturer	Order code
Cables	–	Kuramo Electric Co.	KETH-PSB-OMR 2 We recommend to use above cable and connector together.
Cables	–	JMACS Japan Co.,Ltd.	PNET/B 2 We recommend to use above cable and connector together.
RJ45 Assembly Connector		OMRON	XS6G-T421-1 2 We recommend to use above cable and connector together.

Note:

Connect both ends of cable shielded wires to the connector hoods.

Industrial switching hubs for Ethernet

Number of ports	Failure detection	Current consumption	Order code
3	None	0.22 A	W4S1-03B
5	None	0.22 A	W4S1-05B
5	Supported	0.22 A	W4S1-05C

Note:

Industrial switching hubs cannot be used for EtherCAT.

EtherCAT junction slaves

Appearance	Number of ports	Power supply voltage	Current consumption	Order code
	3	20.4 to 28.8 VDC (24 VDC -15 to 20%)	0.08A	GX-JC03
	6	20.4 to 28.8 VDC (24 VDC -15 to 20%)	0.17A	GX-JC06

Note:

Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC⬜81/⬜82.
EtherCAT junction slaves cannot be used for EtherNet/IP^TM and Ethernet.

Automation Software Sysmac Studio

Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually.

Each model of licenses does not include DVD.

Item	Specifications	Number of licenses	Media	Standards	Order code
Sysmac Studio Standard Edition Ver.1⬜⬜ 2 ZW-8000/7000/5000 is supported by Sysmac Studio version 1.22 or higher.	The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave, and the HMI. Sysmac Studio runs on the following OS. Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/ Windows 8.1 (32-bit/64-bit version)/Windows 10 (32-bit/64-bit version) This software provides functions of the Measurement Sensor Edition. Refer to your OMRON website for details.	– (Media only)	DVD	–	SYSMAC-SE200D
		1 license 2 Multiple licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses).	–	–	SYSMAC-SE201L
Sysmac Studio Measurement Sensor Edition Ver.1.⬜⬜	Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it.	1 license	–	–	SYSMAC-ME001L
Sysmac Studio Measurement Sensor Edition Ver.1.⬜⬜		3 license	–	–	SYSMAC-ME003L

Fiber Cleaner

Item	Recommended manufacturer	Applicable Model			Contacts	Order code
Item	Recommended manufacturer	ZW-8000	ZW-7000	ZW-5000	Contacts	Order code
Fiber Connector Cleaner 2 Place orders in units of boxes (contacting 10 units).	OMRON	Yes	Yes	Yes	OMRON	ZW-XCL
NEOCLEAN-M	NTT Advanced Technology Corporation	No	Yes	No	2 Contacts [Request for an Estimate] http://www.ntt-at.com/product/optical_cleaner/Distributors.html [Request for Information] NTT Advanced Technology Corporation Muza Kawasaki Central Tower, 1310 Omiya-cho Saiwai-ku, Kawasaki-shi, Kanagawa, 212-0014, Japan TEL: +81 44 589 5894 http://www.ntt-at.com/product/optical_cleaner/	ATC-NE-M1
OPTIPOP R1	NTT Advanced Technology Corporation	Yes (Sensor Head only)	No	Yes (Sensor Head only)		ATC-RE-01

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Caracteristici

ultra high power white light conceptual illustration prod

Precizie deosebit de ridicată - lumină albă, de putere foarte ridicată

Sursa de lumină albă cu stabilitate pe termen lung şi de putere ridicată a fost adoptată pentru seria ZW-7000, pentru a asigura un răspuns rapid şi măsurători stabile cu obiecte slab reflectorizante. Seria ZW-8000 încorporează un laser cu lumină albă proiectat recent, pentru măsurarea stabilă a peliculelor transparente subţiri şi a formelor de mici dimensiuni.

Fotoconductivitate foarte ridicată - fibră cu miez de precizie

Fibrele special proiectate separat pentru seriile ZW-7000 şi ZW-8000 transmit lumina albă la capul senzorului chiar şi mai eficient şi difuzează într-o manieră ultrasensibilă fasciculele luminoase reflectate de la alte straturi către controler, ceea ce permite o măsurătoare mai precisă.

Rezoluţie înaltă - Advanced Spectrograph Ⅰ/Ⅱ

Spectroscopul Advanced Spectrograph, care converteşte lungimea de undă a culorii în distanţă, oferă o rezoluţie mărită a formei de undă. Seria ZW-8000, cu noul Advanced Spectrograph II, permite măsurători cu o precizie deosebit de ridicată.

mega logging memory conceptual illustration prod

Procesare a datelor de 25 de ori mai rapidă - procesor de mare viteză

Noul procesor a fost conceput pentru creşterea vitezei de procesare pentru măsurători de înaltă precizie, de la emisia de lumină albă, detecţie şi procesare, la stocarea datelor.

Capacitate mare de înregistrare - Memorie de înregistrare de mari dimensiuni

Capacitatea de memorare a fost extinsă pentru a înregistra, procesa şi stoca până la 2.000.000 de valori obţinute prin eşantionare de mare viteză.

high sensitivity high speed cmos conceptual illustration prod

Înaltă sensibilitate - CMOS de mare viteză

Senzorii CMOS pentru seria ZW-8000/7000 au fost optimizaţi pentru a măsura mai precis, mai sensibil şi mai stabil orice obiect.

advanced ocfl module conceptual illustration prod

Aberaţie scăzută - Modul OCFL avansat

Modulul OCFL care controlează punctul focal pentru fiecare lungime de undă a luminii albe a fost perfecţionat suplimentar. Structura sa cu lentile multiple reduce aberaţia la 1/4 , pentru a furniza măsurători stabile, de înaltă rezoluţie, fără a compromite designul compact.

ultra-precision machining and mechanical design conceptual illustration prod

Ultraprecis - Prelucrare şi design mecanic de precizie foarte ridicată

Tehnologia de prelucrare de precizie foarte ridicată şi designul mecanic ultraprecis reduc la minimum dimensiunile carcasei, oferind un diametru al lentilei suficient pentru măsurători de precizie ridicată.

Seria

Find the right controller and sensor head

Etapa 1: Selectaţi controlerul pe baza obiectului de măsurat şi pe baza situaţiei de măsurare

Etapa 2: Selectaţi capul pe baza spaţiului de instalare

Etapa 3: Selectaţi modelul pe baza distanţei

ZW-8000T Sensor Controller: Ultra high-precision type

Măsuraţi trepidaţiile sau obiectele transparente sau suprafeţele oglindă înclinate, precum peliculele subţiri sau sticla.

sensor controller zw-8000t table en prod

ZW-7000T Sensor Controller: Ultra high-speed type

Măsuraţi forme precise ale unor suprafeţe rugoase, în timp ce capul senzorului se deplasează.

sensor controller zw-7000t table en prod

ZW-5000T Sensor Controller: Standard type

Într-un mod rentabil din punct de vedere economic, integraţi în liniile de producţie un sistem de măsurare stabil şi fiabil, care utilizează principiul confocal al luminii albe.

sensor controller zw-5000t table en prod

Aplicaţii

Smart phone (component process)

Smart phone (assembly process)

SEMI/FPD

Pharmaceuticals

Automotive parts

Videoclipuri

OMRON ZW series: Non-contact, Confocal, white LED displacement sensor

Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).