K6CM-CI2M
Dispozitiv de monitorizare a stării motorului – monitorizarea curentului
K6CM-CI2M este un partener de încredere care permite planificarea în avans a intervenţiilor de întreţinere la motoarele trifazate, evitându-se timpii morţi costisitori şi pierderea producţiei.
Controlerul K6CM-CI2M monitorizează forma de undă şi spectrul curente, indicatori foarte eficienţi ai stării întregii transmisii a motorului, recomandând intervenţii de întreţinere ori de câte ori se detectează abateri de la funcţionarea normală, înainte de apariţia unor probleme grave.
Monitorizarea stării pe bază de curent permite:
- Instalarea controlerului şi a traductorului de curent în panou, fără a fi nevoie de cablarea senzorilor la motor. K6CM-CI2M este cea mai bună soluţie pentru motoare şi pompe care sunt fie imersate, fie situate în incinte curate, în sisteme HVAC, în utilaje existente sau în locuri inaccesibile.
- Monitorizarea completă a stării întregii transmisii. S-a demonstrat că anomalii precum cavitaţia pompei, dezechilibrul sarcinii, curelele dezaliniate, problemele la stator şi rotor provoacă de fapt anomalii în forma de undă a curentului absorbit şi pot fi detectate uşor prin această metodă, chiar înainte de a se detecta modificări ale vibraţiilor.
- Configurarea sistemului în câteva minute, prin intermediul unui software uşor de utilizat, deoarece setarea parametrilor este foarte simplă şi algoritmul de analiză este integrat în controler.
- notificări în caz de avertisment/alarmă,
- monitorizare de la distanţă
- interacţiuni cu aplicaţii personalizate şi cu serverul MQTT.
Specificaţii şi informaţii pentru comenzi
Ordering information
List of models
| Monitoring type | Power supply voltage | Order code |
|---|---|---|
| Vibration & temperature type | 100 to 240 VAC | K6CM-VBMA-EIP |
| 24 VAC/VDC | K6CM-VBMD-EIP | |
| Insulation resistance type | 100 to 240 VAC | K6CM-ISMA-EIP |
| 24 VAC/VDC | K6CM-ISMD-EIP | |
| Comprehensive current diagnosis type | 100 to 240 VAC | K6CM-CI2MA-EIP |
| 24 VAC/VDC | K6CM-CI2MD-EIP |
Input part
Vibration & temperature sensor (Order separately)
| Appearance (pre-amplifier) |
Appearance (head) |
Attachment part | Applicable relay | Order code |
|---|---|---|---|---|
 |
 |
M6 screw | K6CM-VBM | K6CM-VBS1 |
The vibration and temperature sensor consists of a sensor head and a pre-amplifier.
A magnet is provided for the easy attachment of the vibration and temperature sensor.
ZCT (IRT) (Order separately)
| Rated voltage | Through hole dia. (mm) | Applicable Relay | Order code |
|---|---|---|---|
| 200 to 480 VAC | 52 dia. | K6CM-ISM | K6CM-ISZBI52 |
CT (IRT) is the abbreviation for Zero Current Transfer (Insulation Resistance Transfer).
A cable for connection is provided with the ZCT (IRT).
CT (Order separately)
| Rated primary-side current | Applicable Relay | Order code |
|---|---|---|
| 5 A | K6CM-CI2M | K6CM-CICB005 |
| 25 A | K6CM-CICB025 | |
| 100 A | K6CM-CICB100 | |
| 200 A | K6CM-CICB200 | |
| 400 A | K6CM-CICB400 | |
| 600 A | K6CM-CICB600 |
A cable for connection is provided with the CT. Select a CT that sets the current of the applicable motor within the measurement range.
EtherNet/IP communication cable recommended parts
Use a Category 5 or higher STP cable (shielded twisted pair cable).
| Part name | Manufacturer | Order code |
|---|---|---|
| Cable | Hitachi Metals, Ltd. | NETSTAR-C5E SA 0.5
× 4P
2
It is recommended to use the cable
and connector in combination described above. |
| RJ45 connector | Panduit Corporation | MPS588-C
2
It is recommended to use the cable
and connector in combination described above. |
Industrial switching hub (recommended parts)
| Appearance | Product name | Specifications | Order code | ||
|---|---|---|---|---|---|
| Function | No. of ports | Failure detection function | |||
 |
Industrial switching hub |
Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm /LSI failure detection 10/100BASE-TX, Auto-Negotiation |
3 | No | W4S1-03B |
 |
5 | No | W4S1-05B | ||
| 5 | Yes | W4S1-05C | |||
Specifications
List of models
Ratings
| Power Supply |
Power supply voltage |
K6CM- K6CM- |
|
| Allowable operating voltage range | 85% to 110% of power supply voltage | ||
| Power supply frequency range | 45 to 65 Hz | ||
| Power consumption | K6CM-VBM 100 to 240 VAC: 7.1 VA max.K6CM-ISM 24 VAC/24 VDC: 3.7 VA/2.0 W max. 100 to 240 VAC: 6.2 VAK6CM-CIM 24 VAC/24 VDC: 3.1 VA/1.6 W max. 100 to 240 VAC: 6.0 VA max. |
||
| Input | Vibrations (vibration sensor) |
Detection frequency | 10 Hz to 10 kHz |
| Max. operating acceleration | 10 G | ||
| Insulation resistance (ZCT (IRT)) | Rated input voltage | (Line voltage) 200 to 480 VAC, 50 Hz/60 Hz | |
| Rated path current | 300 AAC | ||
| Current, comprehensive current diagnosis (CT) |
Rated input current | 5 A, 25 A, 100 A, 200 A, 400 A, 600 A | |
| Applicable motor type | Three-phase induction motor | ||
| Outputs | Output relays | Transistor output (N.C. contact) | |
| Output relays | 3-point | ||
| Output rating | Rated voltage: 24 VDCMax. current: 50 mA, DC | ||
| Ambient operating temperature | −10 to +55°C (with no condensation or icing) | ||
| Storage temperature | −20 to +65°C (with no condensation or icing) | ||
| Ambient operating humidity | 25% to 85% RH (with no condensation) | ||
| Storage humidity | 25% to 85% RH (with no condensation) | ||
| Case color | Black | ||
| Case material | Polycarbonate UL94-V0 | ||
| Altitude | 2,000 m max. | ||
| Applicable wires | Stranded wires, solid wires, or ferrules | ||
| Applicable wire size | 0.25 to 1.5 mm2 (AWG24 to 16) | ||
| Wire insertion force | 8 N max. (AWG20) | ||
| Screwdriver insertion force | 15 N max. | ||
| Wire stripping length | 8 mm | ||
| Recommended flat-blade screwdriver | XW4Z-00B (Omron) | ||
| Current capacity | 10 A (per pole) | ||
| Number of insertions | 50 times | ||
| Weight | Approx. 200 g | ||
| Mounting |
Mounts to DIN Track screw mounting |
||
| Dimensions | 45 (W) × 90 (H) × 90 (D) mm | ||
| Setting method | Communication settings from a dedicated tool via EtherNet/IP | ||
| Other functions | Display value selection, self-diagnosis error output, setting value initialization, operation integration | ||
| Accessories | Operation manual, CD-ROM (Motor condition monitoring Tool) | ||
Characteristics
| Item | K6CM-VB | K6CM-IS | K6CM-CI | |
|---|---|---|---|---|
| Measurement range | Acceleration: Up to 9.99 G, Velocity: Up to 45mm/s, Motor temperature: 0 to 80°C, Differential temperature: 0 to 80°C |
Insulation resistance: 0.000 M to 1.000 MΩ, Leakage current: 0.00 mA to 200.0 mA |
Current Rating 5 A: 1.00 to 5.00 A Rating 25 A: 5.0 to 25.0 A Rating 100 A: 20.0 to 100.0 A Rating 200 A: 40.0 to 200.0 A Rating 400 A: 80.0 to 400.0 A Rating 600 A: 120.0 to 600.0 A Degradation level: 0 to 999 |
|
| Measurement absolute accuracy |
Acceleration | ±3 dB±2 digit | – | – |
| Temperature | Motor temperature: ±3°C±2 digit (±6°F±1 digit) Temperature Gap: ±6°C±2 digit (±12°F±1 digit) |
– | – | |
| Insulation resistance |
– |
±35% rdg±2 digit (when the insulation resistance is 0.2 MΩ max.), when a 200-V/7.5-kW max. motor is used
2
For details, refer to the technical data
on page 16. ±35% rdg±2 digit (when the insulation resistance is 0.4 MΩ max.), when a 400-V/7.5-kW max. motor is used
2
For details, refer to the technical data
on page 16. |
– | |
| Current | – | – | ±1.0% FS±1 digit (excluding CT variation) | |
| Sampling cycle | Acceleration: 50 ms, Velocity: 0.5 s, Temperature: 0.5 s |
Normal mode: 10 s, Inverter special measurement mode: 60 s |
Comprehensive current diagnosis: 5 s, Current: 5 s |
|
| Moving average frequency | 1, 2, 4, 8, 16, 32 times | |||
| External trigger | External contact input specification |
Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. |
– |
Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. |
| Current during short-circuiting |
Approx. 7 mA | – | Approx. 7 mA | |
| Transistor output |
Contact configuration: NPN open collector (normal close) Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC |
|||
| Alarm | Parameters that can be output |
Acceleration, Velocity, motor temperature, Temperature Gap |
Insulation resistance | Degradation level, current |
| Expression method | Transistor output, alarm bar | |||
| Setting value | Same as the measurement range | |||
| Hysteresis | 10% width of setting value | |||
| Reset method |
Manual reset/automatic reset (switchable) Manual return method: Press the ALMRST button |
|||
| LCD display | 7-Segment digital display and single-shot display Font height 14 mm |
|||
| Applicable standards |
Conforming standards |
EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II |
||
| EMC |
EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25 mm/s, Temperature ± 6°C, insulation resistance ± 35% rdg, current ± 10% F.S. |
|||
| Safety standards |
UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC |
|||
| Insulation resistance |
20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports |
|||
| Dielectric strength |
2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports |
|||
| Vibration resistance | Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 | |||
| Shock resistance | 100 m/s2, 3 times each in 6 directions along 3 axes | |||
| Degree of protection | IP20 | |||
| LED display | Alarm bar | Red/Orange/Green | ||
| MS, NS
2
MS: Product
status display, NS: Network status display. |
Red/Green | |||
| Ethernet communication |
Communication protocol |
EtherNet/IP | ||
| Physical layer | 100BASE-TX | |||
| Transmission distance |
100 m (Distance between hub and node) | |||
Input part
Vibration & temperature sensor
Ratings
| Item | K6CM-VBS1 | |
|---|---|---|
| Power supply voltage | Supplied from K6CM-VBM | |
| Sensor head | Max. acceleration | 10 G |
| Ambient operating temperature |
Pre-amplifier: –10 to +55°C (with no condensation or icing) Sensor head: –10 to +80°C (with no condensation or icing) |
|
| Storage temperature |
Pre-amplifier: –20 to +65°C (with no condensation or icing) Sensor head: –20 to +90°C (with no condensation or icing) |
|
| Ambient operating humidity | 25% to 85% RH (with no condensation) | |
| Storage humidity | 25% to 85% RH (with no condensation) | |
| Altitude | 2,000 m max. | |
| Case color |
Pre-amplifier: Black Sensor head: Silver |
|
| Case material |
Pre-amplifier: Polycarbonate UL94-V0 Sensor head: Aluminum alloy (ADC12) / Zinc die casting (ZDC2) (the threaded part is Steel (S45C)) |
|
| Weight |
Pre-amplifier: Approx. 210 g (including cables) Sensor head: Approx. 40 g (including cables) |
|
| Mounting |
Pre-amplifier: DIN rail mounting, screw mounting Sensor head: Screw mounting Between pre-amplifier and sensor head: Connector connection (smart click connector) |
|
| Wire length |
Between pre-amplifier and sensor head: 2.6 m+0.3 m (cannot be extended) Between pre-amplifier and main unit: 1 m Can be extended up to a maximum length of 100 m |
|
Characteristics
| Item | K6CM-VBS1 | |
|---|---|---|
| Measurement range | Specified in main unit “Characteristics” | |
| Applicable standards |
Conforming standards |
EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II |
| EMC | EN 61326-1 (EMI: Class A EMS: Industrial Location) | |
| Safety standards |
UL 61010-2-030 (listing) RCM EAC |
|
| Insulation resistance | 20 MΩ min. | |
| Dielectric strength | 500 VAC for one minute | |
| Vibration resistance |
Pre-amplifier | Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 sweeps |
| Sensor head | Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 sweeps | |
| Shock resistance | Pre-amplifier | 100 m/s2, 3 times each in 6 directions along 3 axes |
| Sensor head | 100 m/s2, 3 times each in 6 directions along 3 axes | |
| Degree of protection |
Pre-amplifier | IP20 (excluding the sensor-side cable) |
| Sensor head | Conforming to IP67G (JIS C 0920 : 2003, Appendix 1) | |
| LED display | Pre-amplifier PWR: Green, ERR: Red, COM: Orange | |
ZCT (IRT)
| Item | K6CM-ISZBI52 | |
|---|---|---|
| Construction | Indoor split type | |
| Rated path current | 300 A | |
| Through hole dia. | 52 mm dia. | |
| Rated voltage | 200 to 480 VAC, 50 Hz/60 Hz three phase | |
| Measurement range | Specified in main unit “Characteristics” | |
| Measurement accuracy | Specified in main unit “Characteristics” | |
| Voltage input terminal | 3-terminal lead wire, Length: 1m (pre-wired cable) | |
| Output terminal | 4-terminal lead wire, Length: 1m (pre-wired cable) Available wire length 100 m max. | |
| Applicable standards |
Conforming standards |
EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II |
| EMC | EN 61326-1 (EMI: Class A EMS: Industrial Location) | |
| Safety standards |
UL 61010-2-030 (Recognition) + CSA C22.2 No. 61010-2-030 RCM EAC |
|
| Insulation resistance | Between Mounting bracket - Secondary winding: 100 MΩ min. | |
| Dielectric strength | Between Mounting bracket - Secondary winding: 2000 VAC, 1 minute | |
| Ambient operating temperature | –10 to +55°C (with no icing) | |
| Ambient operating humidity | 25 to 85% RH | |
| Weight | Approx. 2.3 kg (including cables) | |
CT
| Item | K6CM-CICB005 | K6CM-CICB025 | K6CM-CICB100 | K6CM-CICB200 | K6CM-CICB400 | K6CM-CICB600 | |
|---|---|---|---|---|---|---|---|
| Construction | Indoor split type | ||||||
| Primary-side rated current | 5 A | 25 A | 100 A | 200 A | 400 A | 600 A | |
| Measurement
range
2
Select a CT that brings the current of the applicable motor
into the measurement range. |
1 to 5 A | 5 to 25 A | 20 to 100 A | 40 to 200 A | 80 to 400 A | 120 to 600 A | |
| Secondary-side rated current | Dedicated current | ||||||
| Secondary winding | 3000 turns | 6000 turns | 9000 turns | ||||
| Applicable frequency | 10 Hz to 5 kHz | ||||||
| Insulation resistance | Between output terminal and case: 50 MΩ min. | ||||||
| Dielectric strength | Between output terminal and case: 2,000 VAC, 1 minute | ||||||
| Protective element | 7.5 V clamp element | ||||||
| Permissible attachment/removal frequency |
100 times | ||||||
| Attachable
wire diameter
2
When using a flat wire, be sure to refer to the
external dimensions drawing of the CT. |
7.9 mm dia. max. | 9.5 mm dia. max. | 14.5 mm dia. max. | 24.0 mm dia. max. | 35.5 mm dia. max. | ||
| Operating temperature/humidity range | –20 to +60°C, 85% max. (with no condensation) | ||||||
| Storage temperature/humidity range | –30 to +65°C, 85% max. (with no condensation) | ||||||
| Supplied cable length | 2.9 m (pre-wired cable) | ||||||
| Supplied cable terminal |
Main unit side | Ferrule terminal | |||||
| CT side | Round terminal | ||||||
Motor condition monitoring Tool (Software included with main unit)
| Item | Specification | |
|---|---|---|
| Project | Number of files that can be created | No limit |
| Import | Supported format | CSV data format |
| Measurement interval that can be imported | 1 second to 99999 second (one-second step) | |
| Number that can be registered in one project | Number of motors (device groups) | 10 |
| Number of devices per motor (device group) | 3
2
One vibration and temperature type, one
insulation resistance type, and one current comprehensive diagnosis
type can be set for one motor. |
|
| Graphic display | Type of graph | Line graph |
| Display period | 1 hour, 1 day, 1 month, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years |
|
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Contactați-mă K6CM-CI2M
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DownloadFeature
K6CM-CI2M poate fi instalat uşor în utilajele existente, deoarece nu este necesară cablarea motorului/pompei.
Controlerul şi traductorul de curent sunt amplasate în panou.
Videoclipuri
-
K6CM Motor Condition Monitoring Device
K6CM takes the burden of monitoring motors off maintenance engineers. Motors can be maintained in advance of failure due to deterioration. K6CM (comprehensive current diagnosis type) can consistently monitor motor conditions by observing the current waveform of the motor. Additionally, you can understand the motor's maintenance timing without depending on an engineer, because K6CM provides threshold value setting.
02:40
K6CM Motor Condition Monitoring Device
K6CM takes the burden of monitoring motors off maintenance engineers. Motors can be maintained in advance of failure due to deterioration. K6CM (comprehensive current diagnosis type) can consistently monitor motor conditions by observing the current waveform of the motor. Additionally, you can understand the motor's maintenance timing without depending on an engineer, because K6CM provides threshold value setting.
-
K6CM Demo Video
05:48
K6CM Demo Video
OMRON K6CM Conveyor Chain Demonstration Video
OMRON K6CM Misaligned Drive Belts Demonstration Video
OMRON K6CM Mixer Demonstration Video
OMRON K6CM Pump Cavitation Demonstration Video
OMRON K6CM Spray Dryer Demonstration Video
Soluţii
Instalare autonomă (fără PLC)
Această soluţie simplă permite:
- Monitorizarea stării motorului prin LED-ul integrat sau software-ul de monitorizare a stării
- Configurarea controlerelor prin software-ul de monitorizare a stării furnizat cu dispozitivul
- Interfaţarea K6CM cu orice dispozitiv I/O extern (ieşire digitală)
Instalare autonomă (cu PLC)
Pe lângă acţiunile permise de soluţia precedentă, această soluţie asigură:
- Monitorizarea stării motorului prin software-ul de monitorizare a stării, care rulează pe un PC conectat prin intermediul unui PLC
- Declanşarea, prin intermediul PLC, a unor acţiuni în urma avertismentelor/alarmelor detectate de K6CM
Notificări şi monitorizare la distanţă – fără PLC
Această soluţie, care utilizează OMRON RT1 ca gateway, permite:
- notificări prin e-mail/SMS în cazul detectării unor anomalii de către K6CM
- conectare sigură (gestionată de RT1) la cloud printr-o conexiune LAN sau 4G
- conexiune sigură pentru monitorizarea şi configurarea de la distanţă a K6CM, folosind software-ul de monitorizare a stării furnizat cu controlerul
Notificări şi monitorizare la distanţă – cu PLC
Această soluţie, care utilizează orice PLC şi OMRON RT1 ca gateway, permite:
- notificări prin e-mail/SMS în cazul detectării unor anomalii de către K6CM
- conectare sigură (gestionată de RT1) la cloud printr-o conexiune LAN sau 4G
- conexiune sigură pentru monitorizarea şi configurarea de la distanţă a K6CM, folosind software-ul de monitorizare a stării furnizat cu controlerul
Conexiunea la serverul MQTT
Produse conexe
-
Dispozitiv de monitorizare a stării motorului – monitorizarea izolaţiei
-
Dispozitiv de monitorizare a stării motorului – monitorizarea vibraţiilor
-
Monitorizarea stării pe bază de termografie
-
Dispozitiv de monitorizare a stării – monitorizarea izolaţiei
Documentare
